Gel Coat reducer. When you've exposed sound fiberglass all around the hole, taper the ground hole out into the sound hull, so that the outside edge of the hole is at least 2 or 3 inches wider than the inside edge. Step 5 - Use the Fiberglass Repair Kit. If you are just fixing gel coat, t. hawaii1982 said: The hull is sound. Next, take a saw and cut out the damaged area that you've circled with the marker. Often, your fingers will feel water coming in through a hole that you can barely see. Wait a minute and repeat for the next layer of cloth. First, bunks should mate firmly to the hull at all points, but not protrude against the hull, especially at the ends. It is nasty nasty stuff, and can get into your skin, your lungs, and your eyes. Fixing a crack in the hull of the boat. The first step is to clear the area of debris and clean out the affected part of the fiberglass boat hull. I like to repair/replace transom from the inside. No boat spiff-up is complete without new license numbers, transom names and pinstripes. To perform the same level of repair from the outside would involve more work. To prevent further chipping off, engrave a line along the border of the damaged area using a sharp object. I purchased the boat with the scrape on the bottom. 5 Apply a second coat of resin. Mix together the resin and hardener according to their instructions. Cut each layer slightly narrower than the previous one so that the filling tapers towards the back of the hole. Plan the cuts in each layer so the pieces are small enough to fit through the opening in the transom. Cut the fiberglass cloth into strips that will fit over the hole or crack, plus an inch or two on each side. 1. Use Boat Cleaner as an effective, non-damaging cleaning agent. If you have a hole, you will need to identify the area in the boat to work from. ! Mark the size of your repair area using the 12-to-1 rule. Allow the resin to cure for 24 hours before sanding down the area and painting over it. Because the string is now in the way it is difficult apply additional layers all at once. Brush a liberal coat of resin on the repair site and wait a minute. I'm told it has 2 inboard Volvo motors that run though I've never run them. Instructions: Clean the surface around the damage with acetone or alcohol. Photo 1: Remove old numbers and pinstripes to begin fiberglass repair. Sooner or later something will happen that requires a little bit of repair work. Simply place layers over the damaged area and gradually fill out. Gather sandpaper for sanding the outside edges and an epoxy brush for applying the epoxy for the fiberglass. Cutting at edge makes easier to replace plywood core but increases difficulty of fiberglass and gelcoat work. Glue the layers in place. The patch is then built-up with increasingly larger pieces of fiberglass mat and resin. The experts at Metan Marine Restoration show how to repair a small section of damaged hull, right down to the new gelcoat application. If it is too small, use a sharp object to extend the chip to create enough room for the repair gel. Check out the full art. Set the heat gun to a low setting and peel off the old decals and numbers. Because the hull is curved, repair of holes are easiest from inside. For professional repairs of ocean-going hulls, the surrounding fiberglass is ground back on a slope of 1:12 to make a large area to be repaired; a 1/2 thick fiberglass structure would be ground back 6 in every direction from the hole. Since your boat is an outboard, I see the desire to repair from outside. 42' Gibson House Boat - $3,000 (Ankeny) . Gel Coat. #3. Adequate cleaning supplies. Post category: nespresso pour-over pods; Post comments:. Label the pieces and dry fit them to the transom. Step 1 - Examine the crack and find out how far it goes. Use a fiberglass roller to roll out the air bubbles. Unless you have reason to follow a different schedule, begin with two layers of 1 1/2-ounce mat, then alternate mat and 6-ounce cloth. I will probably just put some ribs every few feet or so, maybe some plywood to run down from gunnel to deck. Make sure to watch all 3 in order! Fiberglass is strong and durable, but it's not bulletproof. Next, apply the smallest piece of cloth to the repair site and brush some more resin mixture on it. I've actually been to the SeaDoo plant in Cowansville, Quebec, Canada. Hole going right through fiberglass into the boat: First, examine the hole and look for cracks and chips extending out from the hole. After measuring . Step 1: Materials and Tools. May 1, 2011. When working with these materials it is important to wear a respirator, gloves, and safety glasses. Gently push down after each application to remove air bubbles. I fixed it using marine tex. By layering up the hole from the inside with your . Should the leak still not be apparent, you may have to look inside a closed compartment or under the edge of a hull liner. Distirb the outside glass and gelcoat as little as possible. This coat is called the bond coat. Take the fiberglass fabric from the repair kit and cut a layer that is about one inch wider the hole itself. Smoothen the edges of the hole into the surface of the exposed fiberglass. Use a roller or brush to smooth out the cloth and remove any air bubbles. With a little time and effort, you can have your fiberglass boat looking like new again. Attach the fiberglass cloth to the hull using tape, tacks or staples. For each inch of thickness of your boat's hull material, your repair area will need to extend by 12 inches in diameter (six inches from each side of the edge of the hole on the side of the hull where the damage is largest. 10 Ways on How to Repair Rotted Wood in a Fiberglass Boat: 1. This section will provide detailed tutorials on how to handle cracks, holes or other damages in your aluminum boat hull by using specialized tools. To order the proper gel coat, you should have a look at your make and serial number and contact the manufacturer of your boat to get as close a match as possible to your color. This will help the resin to adhere properly. Step 1: Take the boat out of the water and bring it to a secured dock or garage for repairing the damage. Wipe the hull fitting off with a paper towel to dry it completely, shine a light on it, and rub your hands over the fitting. Use a marker to circle the entire damaged area. The only difference is that you first put a layer of glass fabric on the facing side of the cardboard so that it will stick to the inside surface of the fiberglass. Wait a minute and repeat for the third layer of cloth. Re: Reinforcing boat hull. Compounding: This is a 2-part epoxy and requires at least 24 hours . Step 2: Clean the damaged area Fiberglass Boat Hull Repair Steps Use adhesive remover to get rid of any residue. Carry on layering until you end with an epoxy layer. I also wanted to put some sort of metal rub rail on the side of the boat. Step 2 - Establish the size of the crack. DISCLAIMER: Working with Fiberglass is rough. Please 'Like' or 'Share' above and join the discussion below in our comments section! The number of layers that you will need depends on the depth of the hole. Making sure to include the cracked spots. Fiberglass boats are a popular option for . 11,525. Apply a generous amount of fiberglass resin to the cloth and then place it over the hole. The outside edges of the original hole should be at least 3 inches wider than the inside edges. The number of laminates will be determined by the thickness of the hull; you will roughly need one layer for every 1/32 inch. Next, brush the first layer of fiberglass sheet and place it down, brush another piece of fiberglass and place this onto of the first layer. #11. Working from one end of the hull to the other, apply the bond coat over the fiberglass cloth. Grind down the edges of the hole to firm fiberglass with a disc sander or an electric drill with a sanding attachment, and a medium-grit sanding disc. This product is stronger than fiberglass. Nov 25, 2011. Make a template of the transom and use it to layout the plywood. This is part 1 of a 3 video series outlining how to repair structural damage to your fiberglass boat. Mark has told you the 100% best way to fix a fiberglass leak.Take a small hand grinder using a 36 grit sanding disk and grind away the gellcoat so the fiberglass will dry.Epoxy will not stick on wet fiberglass so getting it dry is the frist thing you need do. With the first panel of 'glass laid loose in place on the hull Mix about 100ml of epoxy in a shallow tray, and pour about 1/3 of it on a fairly flat area. Otherwise you will be totally lost These video's are leading into the gelcoat series which is coming! Repairing a small hole in fiberglass by the blind method is very similar. Tapering the hole ensures that the fiberglass patch strongly adheres to the surface. Replace the fiberglass skin and install new plywood core. If you have waited for a while, consider sanding the hull again. Here are some of the examples: 1. Don't worry, though repairing a fiberglass boat is actually relatively easy. . Cut sufficient fiberglass fabric to fit the hole. FamilyHandyMan.com recommends using the following to repair the various layers of your hull: Powdered fiberglass filler. It is advised that you wear a paint suit to cover all skin that could be exposed to . I'm not interested in doing the repair and thus am looking to sell it. I don't know about the 4-tek's but the 2 stroke ski's the halves are epoxied together, short of cutting the hull or the deck there is no way to get them apart, I suspect 4-tek's are manufactured the same way. 10 Step Boat Repair for Hull Damage. Second, let the bunks extend beyond the transom on powerboats rather than stopping them short; this will tend to keep the bottom true to form and performance up to par. The interior furnishings hide the repair scars. a 1984 Gibson 42' houseboat. I purchased the houseboat earlier this year, but later found out there was a hole in the fiberglass hull that needs repair. If you own a fiberglass boat, sooner or later you're going to have to repair it.
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